Table 1. Chipper characteristics and operators’ weight. |
Chipper # | 1 | 2 | 3 | 4 |
Manufacturer | A | A | B | B |
Type | Tractor | Truck | Tractor | Truck |
Power [kW] | 286 | 397 | 217 | 353 |
Drum speed [rpm] | 600 | 600 | 560 | 560 |
Mass tractor/ truck [kg] | 10 830 | 26 000 | 10 450 | 26 820 |
Mass chipper [kg] | 17 500 | Included in truck’s weight | 16 000 | Included in truck’s weight |
Total setup mass [kg] | 28 330 | 26 000 | 26 450 | 26 820 |
Year of construction | 2012 | 2011 | 2008 | 2011 |
Operating hours [PSH15] | 170 | 970 | 4741 | 3280 |
Seat suspension | Mechanical | Mechanical | Mechanical | Mechanical |
Weight of operator [kg] | 90 | 93 | 103 | 70 |
Table 2. Raw material characteristics per chipper model and wood species. |
Species | Poplar | Spruce | Poplar | Poplar | Oak | Oak | Oak | Oak |
Chipper model | A1 | A2 | B3 | B4 | A1 | A2 | B3 | B4 |
Fresh density [kg/m3] | 644 | 650 | 680 | 621 | 950 | 866 | 869 | 817 |
Oven-dry density [kg/m3] | 411 | 438 | 483 | 431 | 673 | 658 | 641 | 616 |
Water content [%] | 36 | 33 | 29 | 31 | 29 | 24 | 26 | 25 |
Diameter (Mean ± Sd) [cm] | 25 ± 11 | 15 ± 5 | 15 ± 7 | 25 ± 10 | 20 ± 8 | 25 ± 10 | 17 ± 6 | 23 ± 9 |
Fig. 2. Vibration during chipping per setup variant, manufacturer and wood type. The bottom and top of the box represent the first (25%, lower end) and third (75%, upper end) quartiles. The black strip in the middle is the median. The brackets outline maximum deviations in both directions.
Table 3. Frequency-weighted vibration acceleration (rms) in m/s² – Manufacturer A. |
Working element | Wood type | Tractor | Truck |
Mean | Sd | Min | Max | Mean | Sd | Min | Max |
Chipping | Soft | 0.25 | 0.03 | 0.20 | 0.29 | 0.35 | 0.02 | 0.31 | 0.38 |
Hard | 0.35 | 0.04 | 0.26 | 0.39 | 0.33 | 0.01 | 0.30 | 0.34 |
Driving | Soft/Hard | 0.64 | 0.05 | 0.58 | 0.68 | 0.60 | 0.09 | 0.50 | 0.77 |
Delays | Soft/Hard | 0.11 | 0.04 | 0.07 | 0.17 | 0.06 | 0.01 | 0.04 | 0.07 |
Table 4. Frequency-weighted vibration acceleration (rms) in m/s² – Manufacturer B. |
Working element | Wood type | Tractor | Truck |
Mean | Sd | Min | Max | Mean | Sd | Min | Max |
Chipping | Soft | 0.27 | 0.02 | 0.23 | 0.31 | 0.63 | 0.02 | 0.58 | 0.65 |
Hard | 0.31 | 0.03 | 0.27 | 0.35 | 0.70 | 0.04 | 0.65 | 0.78 |
Driving | Soft/Hard | 0.84 | 0.17 | 0.53 | 1.08 | 0.50 | 0.12 | 0.24 | 0.64 |
Delays | Soft/Hard | 0.05 | 0.02 | 0.02 | 0.08 | 0.13 | 0.02 | 0.10 | 0.14 |
Fig. 3. Noise level for various working elements separated for setup variant, for manufacturer A and B. The bottom and top of the box represent the first (25%, lower end) and third (75%, upper end) quartiles. The black strip in the middle is the median. The brackets outline maximum deviations in both directions.
Table 5. Noise level for various working elements during chipping hardwood – Manufacturer A. |
Working element | Machine type | Lp,A,eq,Te [dB(A)] | Lp,C,peak [dB(C)] |
Mean | Sd | Min | Max | Mean | Sd | Min | Max |
Chipping | Tractor | 77.4 | 1.1 | 75.9 | 79.3 | 102.3 | 1.2 | 100.1 | 103.9 |
Truck | 73.5 | 1.0 | 71.9 | 75.5 | 101.4 | 1.2 | 99.7 | 103.2 |
Driving | Tractor | 72.1 | 1.2 | 70.1 | 73.3 | 99.9 | 0.8 | 98.8 | 100.8 |
Truck | 70.0 | 1.0 | 68.5 | 72.3 | 99.1 | 0.8 | 97.9 | 100.1 |
Delays | Tractor | 68.8 | 0.5 | 68.1 | 69.7 | 93.1 | 0.6 | 92.4 | 94.4 |
Truck | 64.9 | 1.0 | 63.1 | 66.1 | 90.4 | 0.5 | 89.7 | 91.2 |
Table 6. Noise level for various working elements during chipping hardwood – Manufacturer B. |
Working element | Machine type | Lp,A,eq,Te [dB(A)] | Lp,C,peak [dB(C)] |
Mean | Sd | Min | Max | Mean | Sd | Min | Max |
Chipping | Tractor | 73.6 | 0.9 | 71.9 | 74.9 | 100.6 | 1.4 | 98.1 | 102.4 |
Truck | 79.4 | 1.2 | 77.9 | 81.1 | 100.7 | 1.1 | 99.7 | 102.3 |
Driving | Tractor | 71.2 | 1.3 | 69.7 | 73.6 | 100.2 | 0.9 | 98.7 | 101.7 |
Truck | 68.3 | 1.2 | 65.9 | 70.1 | 99.6 | 0.9 | 97.9 | 100.7 |
Delays | Tractor | 67.6 | 0.7 | 66.7 | 68.8 | 90.6 | 0.8 | 89.1 | 92.1 |
Truck | 63.9 | 1.0 | 62.8 | 65.3 | 90.5 | 0.6 | 89.7 | 91.7 |
Table 7. Total vibration and A(8) values during the chipping of hardwood. |
Task | Time [hours] | Total vibration value aw [m/s²] |
Chipper A1 | Chipper A2 | Chipper B3 | Chipper B4 |
Chipping | 4.8 | 0.35 | 0.33 | 0.27 | 0.70 |
Driving | 0.4 | 0.64 | 0.60 | 0.84 | 0.50 |
Delays | 2.0 | 0.11 | 0.06 | 0.05 | 0.13 |
Maintenance and breaks (no exposure to vibration) | 0.8 | 0 | 0 | 0 | 0 |
A(8) | 8.0 | 0.31 | 0.29 | 0.28 | 0.56 |
Table 8. Sound level per task and total exposure values during the chipping of hardwood. |
Task | Time [hours] | Sound level Lp,A,eq,Te [dB(A)] |
Chipper A1 | Chipper A2 | Chipper B3 | Chipper B4 |
Chipping | 4.8 | 77.4 | 73.5 | 73.6 | 79.4 |
Driving | 0.4 | 72.1 | 70.0 | 71.2 | 68.3 |
Delays | 2.0 | 68.8 | 64.9 | 67.6 | 63.9 |
Maintenance and breaks (machine not operating) | 0.8 | 55.0 | 55.0 | 55.0 | 55.0 |
Total (LA,EX, 8h) | 8.0 | 75.5 | 71.7 | 72.0 | 77.3 |