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Under compilation: 58(5)

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Articles containing the keyword 'cost-efficiency'

Category : Research article

article id 24047, category Research article

Kalle Kemppainen, Kalle Kärhä, Juha Laitila, Antti Sairanen, Ville Kankaanhuhta, Heli Viiri, Heli Peltola. (2024). Evaluation of the productivity and costs of excavator-based mechanized tree planting in Finland based on automated data collection. Silva Fennica vol. 58 no. 5 article id 24047. https://doi.org/10.14214/sf.24047

Keywords: site preparation; cost-efficiency; mechanization; forest regeneration; planting machine; site selection

Highlights: With proper site selection and competent machine operators, it is possible to achieve a higher productivity than 200 seedlings per operating hour in excavator-based mechanized planting; The hectare-based regeneration costs from excavator-based mechanized planting can be 5% lower than those of conventional manual planting chains; The most cost-efficient planting chain was a continuously advancing mounder combined with manual planting.

Abstract | Full text in HTML | Full text in PDF | Author Info

The poor cost-effectiveness of mechanized planting (MECP) is the main reason for the low mechanization rate of planting. In this study, we investigated the productivity of the mechanized excavator-based planting of Norway spruce (Picea abies [L.] H. Karst.) seedlings based on data collected by the Risutec Asta documentation system. We also compared the costs of a MECP chain with two different manual planting (MAP) chains, where mounding was carried out by a crawler excavator (EXC) or a continuously advancing mounder (CONT). The MECP of seedlings was carried out using an EXC equipped with a Risutec PM-160 planting device. Generally, the nine study sites in western Finland contained few surface obstacles (e.g., the logging residues had mainly been harvested), which made the conditions very suitable for MECP. The average production time taken by the MECP was 9 h ha^-1. The operating hour (G₁₅-h) productivity averaged 215 seedlings G₁₅-h^-1 , with the mean planting time being 13.8 s seedling^-1. Loading 160 seedlings into the seedling cassette took approximately 10 min (3.8 s seedling^-1). Overall, the cost of the MECP was about 5% lower than for the EXC + MAP. However, when productivity was set at <200 seedlings G₁₅-h^-1 , the cost of the MECP was higher than that of the EXC + MAP. Based on our findings, the most cost-efficient planting chain was CONT + MAP. However, based on our results, the required level of productivity can be achieved if the sites are suitable for MECP and the machine operators are skilled.

Kemppainen, School of Forest Sciences, University of Eastern Finland (UEF), P.O. Box 111, FI-80101 Joensuu, Finland; Natural Resources Institute Finland (Luke), Yliopistokatu 6, FI-80100 Joensuu, Finland https://orcid.org/0009-0000-6184-8812 E-mail: kalle.kemppainen@uef.fi
Kärhä, School of Forest Sciences, University of Eastern Finland (UEF), P.O. Box 111, FI-80101 Joensuu, Finland https://orcid.org/0000-0002-8455-2974 E-mail: kalle.karha@uef.fi
Laitila, Natural Resources Institute Finland (Luke), Yliopistokatu 6, FI-80100 Joensuu, Finland https://orcid.org/0000-0003-4431-3319 E-mail: juha.laitila@luke.fi
Sairanen, School of Forest Sciences, University of Eastern Finland (UEF), P.O. Box 111, FI-80101 Joensuu, Finland https://orcid.org/0009-0008-8632-3797 E-mail: anttsair@student.uef.fi
Kankaanhuhta, Natural Resources Institute Finland (Luke), Yliopistokatu 6, FI-80100 Joensuu, Finland https://orcid.org/0000-0001-5785-5972 E-mail: ville.kankaanhuhta@luke.fi
Viiri, UPM-Kymmene Plc, UPM Forest, Peltokatu 26 C 4, FI-33100 Tampere, Finland https://orcid.org/0000-0003-3952-9481 E-mail: heli.viiri@upm.com
Peltola, School of Forest Sciences, University of Eastern Finland (UEF), P.O. Box 111, FI-80101 Joensuu, Finland https://orcid.org/0000-0003-1384-9153 E-mail: heli.peltola@uef.fi

article id 1161, category Research article

Tiina Laine, Veli-Matti Saarinen. (2014). Comparative study of the Risutec Automatic Plant Container (APC) and Bracke planting devices. Silva Fennica vol. 48 no. 3 article id 1161. https://doi.org/10.14214/sf.1161

Keywords: productivity; regeneration; cost-efficiency; planting cost; mechanized tree planting

Highlights: As currently designed, the prototype Risutec APC fitted with an automatic feeding system offers no significant advantage over the Bracke planting device in terms of planting productivity or quality; Cost estimates suggest that an idealized automated feeding system could increase productivity and decrease unit costs.

Abstract | Full text in HTML | Full text in PDF | Author Info

The productivity of mechanized planting could be increased by minimizing the time spent manually reloading seedling cassettes. This study compared the work-time distribution, productivity and quality of the prototype Risutec APC fitted with an automatic feeding system and the commonly-used and manually-loaded Bracke P11.a. An approach of comparative time study was employed that compared performance of two operators using both machines in four sites where slash and stumps had been removed. Operating costs were estimated and compared for these two machines and an idealized machine with automatic feeding system (referred as AUT). AUT was assumed to be similar to the Bracke planting machine with the only difference being in automatic feeding. Productivity of the Risutec APC (196 seedlings per productive work hour [pl PWh₀^–1]) was lower than that of Bracke (244 pl PWh₀^–1), making the unit cost 35.7% higher. A large portion (17.6%) of the productive work time of Risutec APC was interrupted by malfunctions, so it cannot be considered robust and reliable yet. Quality of the planting work was reasonable for both machines. The results suggest that an idealized AUT could increase planting capacity (hectares per year [ha yr^–1]) by 15.4% and lower the unit cost (Euro per seedling [€ pl^–1]) by 4.7% compared to today’s machines. The importance of an automated feeding system increases with planting efficiency because relatively more time is spent reloading seedlings. Proper automatic feeding system could offer a cost-effective solution and could enhance productivity, but the Risutec APC has yet to meet the technical and economic standards required to be competitive.

Laine, Finnish Forest Research Institute (METLA), Suonenjoki Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: tiina.laine@metla.fi
Saarinen, Finnish Forest Research Institute (METLA), Suonenjoki Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: veli-matti.saarinen@metla.fi

article id 125, category Research article

Juho Rantala, Tiina Laine. (2010). Productivity of the M-Planter tree-planting device in practice. Silva Fennica vol. 44 no. 5 article id 125. https://doi.org/10.14214/sf.125

Keywords: silviculture; cost-efficiency; mechanisation; planting; seedling; technology

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Need to mechanise tree-planting work have recently increased for many reasons. The newest planting and soil scarification device performing work in Nordic forests is the Finnish M-Planter. This study aims to clarify M-Planter’s productivity in practice and show how various factors affect it. The follow-up data set covers 607 work shifts, of 13 operators with, in total, five M-Planters. The average productivity figures for the operators were 143 and 169 seedlings per effective working hour during the first and second planting season, respectively. Overall, the measured average productivity was 34.2% lower than that observed in an earlier work study of the M-Planter based on an experimental study design. On average, the operators learned to use the combination of the M-Planter and a base machine more efficiently while their experience in using it increased during the follow-up. Increasing number of stones and stumps as well as a thicker humus layer decreased productivity of the M-Planter. The study concludes that utilisation of the full productivity potential of the M-Planter requires not only good operators but also development of the whole planting service supply chain.

Rantala, Finnish Forest Research Institute, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: juho.rantala@metla.fi
Laine, Finnish Forest Research Institute, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: tl@nn.fi

article id 144, category Research article

Markku Oikari, Kalle Kärhä, Teijo Palander, Heikki Pajuoja, Heikki Ovaskainen. (2010). Analyzing the views of wood harvesting professionals related to the approaches for increasing the cost-efficiency of wood harvesting from young stands. Silva Fennica vol. 44 no. 3 article id 144. https://doi.org/10.14214/sf.144

Keywords: cost-efficiency; energy wood; early thinnings; industrial roundwood; costs; gap analysis; opinion survey

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A lot of viable guidelines are currently available for more cost-effective harvesting of energy wood and industrial roundwood (i.e. pulpwood) from young stands. The study ranked the proposed potential approaches for increasing the cost-efficiency of small-diameter (d1.3 < 10 cm) energy wood and industrial roundwood harvesting from early thinnings. Research data, based on a total of 40 personal interviews, was collected in early 2008. The interviewees were divided into four wood harvesting professional groups: 1) Managers in wood procurement organizations, 2) Forest machine contractors, 3) Forest machine manufacturers and vendors, and 4) Wood harvesting researchers. In the opinion of the respondents, there is great potential to increase the cost-efficiency of wood harvesting through improving harvesting conditions (i.e. effective tending of seedling stands, delaying harvesting operations, and pre-clearance of dense undergrowth). The interviewees also underlined that harvesting methods can be rationalized, e.g. multiple-tree handling in industrial roundwood cuttings, crane scale measurement, integrated wood harvesting, and careful selection of stands for harvesting. The strong message given by the interviewees was that the education of forest machine operators must be made more effective in the future. There would be significant possibilities for cost savings in young stands, if methods and techniques with the most potential were utilized completely in wood harvesting.

Oikari, Karelwood, Kontiolahti, Finland E-mail: markku.oikari@karelwood.com
Kärhä, Metsäteho Oy, Helsinki, Finland E-mail: kk@nn.fi
Palander, University of Eastern Finland, Faculty of Science and Forestry, Joensuu, Finland E-mail: tp@nn.fi
Pajuoja, Metsäteho Oy, Helsinki, Finland E-mail: hp@nn.fi
Ovaskainen, University of Eastern Finland, Faculty of Science and Forestry, Joensuu, Finland E-mail: ho@nn.fi

article id 186, category Research article

Juho Rantala, Pertti Harstela, Veli-Matti Saarinen, Leo Tervo. (2009). A techno-economic evaluation of Bracke and M-planter tree planting devices. Silva Fennica vol. 43 no. 4 article id 186. https://doi.org/10.14214/sf.186

Keywords: productivity; cost-efficiency; mechanization; planting cost

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Techno-economically reasonable mechanization of tree planting has proved to be a difficult task in the Nordic working conditions. Although planting machines and combinations of base machine and planting device have been developed since the 1970s, mechanized planting has not been cost-competitive to manual planting. The aim of this study was to find out work time distributions, productivities, costs and effects of different work difficulty factors on productivities and costs of the state-of-the-art Nordic planting devices, Swedish Bracke and Finnish M-Planter, and to compare the devices with each other. The theory of comparative time studies was the base for the experimental design of this study. In the average working conditions, productivity (E15) of M-Planter (236 seedlings/hour) was 36.0% higher than that of Bracke (174 seedlings/hour). Here, M-Planter performed planting work 23.4% cheaper than Bracke. However, the difference depended greatly on the working conditions; the more stones or stumps the smaller the difference, and the more slash the bigger the difference.

Rantala, Finnish Forest Research Institute, Suonenjoki Research Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: juho.rantala@metla.fi
Harstela, Finnish Forest Research Institute, Suonenjoki Research Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: ph@nn.fi
Saarinen, Finnish Forest Research Institute, Suonenjoki Research Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: vms@nn.fi
Tervo, Finnish Forest Research Institute, Suonenjoki Research Unit, Juntintie 154, FI-77600 Suonenjoki, Finland E-mail: lt@nn.fi

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